Sunday, June 28, 2009

And I thought Little Joe's were cute!





The Mercury program had Little Joe.
Apollo had Little Joe II.
They were built for inflight testing of the escape towers
under multiple flight conditions, in order to man-rate
them as crew launch abort systems in the event of post
launch emergency. Ares-IX is currently configured with
a LAS tower with a conical capsule shroud. NASA is
working on a block II version with a bulkier but
aerodynamically much better ogive shroud.
I spent over a day searching and reading what I could
find, but I couldn't find much of anything on the Ares I
LAS tower testing. Some pics of motor ground testing,
and a couple vague references to pad abort testing, but
no Little Joe III so far.

Now enter the MLAS, The Max Launch Abort System.
BTW; Max doesn't stand for maximum but for Maxime
Faget, a Mercury program engineer and patent holder
on the Mercury escape tower.
With the improved aerodynamics and the rocket motors
imbedded in the shroud itself, this is touted as being
much lighter, and I daresay, simpler too.
Call it an Ares I LAS Block III I guess.

And the MLAS test vehicle?
Wahoo!  I want to build one!
The MLAS test vehicle is currently awaiting it's 1st
flight on a pad at Wallops Island VA having sat through
several weather delays throughout June.
The C of O chart above illustrates the first flight profile,
just high enough [1 mile] to test launch, stability,
separation, the recovery system and Dataq..
Later tests would use live abort motors at various
speeds and altitudes, both higher and lower.

If Plan B shuttle, in the post below, ever gets flown
with an Orion capsule on board, this'll be the LAS
needed for the job.

I wonder if the Soviets ever had any LAS test vehicles?

Friday, June 26, 2009

NASA's Grand Plan B


NASA's future manned spaceflight programs are under review by the Catherine Commision.  There are development issues with the current Ares1/Ares5 systems.  Perhaps, the most important of which is the large time gap between retirement of the shuttle and scheduled
1st flight of the Ares 1 to the space station.  Of course this time gap could easily grow larger.

So NOW NASA unveils a stopgap measure based on shuttle hardware.  It looks a lot like the Shuttle-C which gets mentioned.  I consider the timing just a bit creepy, since I've heard nothing of Shuttle-C in the last 10 years, except my own post, a week before this hit the news.

http://dsc.discovery.com/news/2009/06/24/side-mount-shuttle.html

I'm not going to go over the whole system, since this article link is fresh.  Just a few interesting points. Unlike Shuttle-C, NASA is proposing this as a manned system as well, with the new Orion capsule riding inside the fairing, which consequently would look a
bit different from the picture above.  The comment about cost savings from reusable main motors being a myth is quite interesting.  I'll need to digest that one further before emitting a response.  Of course, this system fits my vision of modularity that I expounded
upon in my previous post.  Finally, as I said then, this sort of thing could've been flying years ago, saving the orbiters for the missions that really needed them.  I don't mean to sound bitchy, I like it better than the Ares 1 system.

6/28/09--Update;  After a lot of googling, I found multiple references to Shuttle-C and Plan B, mostly dating from around 2005.  That's still damn recent in shuttle years, but near the infancy of the Constellation program.


BTW; Dog years are 7:1, Shuttle years are about 5:1, therefore the shuttles are not dogs.

Thursday, June 18, 2009

Shuttle Kvetch



Two possible versions of Shuttle-C.

Anyone who knows me, or who's read this blog, should
know that I love anything that flies, from paper
airplanes and match rockets to the Voyager probes
currently coasting in intersellar space.
I don't hate NASA, or the Shuttle. As those of us who
know anything about it know, the blame isn't all on
NASA's shoulders. For the sake of brevity [too late]
NASA will do for now.
Part of this first rant is going to spill onto the
International Space Station as well. More on the ISS
in the next installment.

I am mad at NASA for the way they screwed up the
shuttle program nearly every step of the way, until
it's admittedly too late to do anything about it.
What angers me most is that it's an obviously modular
system, and yet this is the most underutilized
feature of the system.

Ok class... who here knows that the original strap-on
boosters were supposed to be hybrid motors?
Huh, what happened? I admit I'm a hybrid proponent,
bigtime, but that floored me when I found out.
Hybrid motors are great because they are a lot simpler
and cheaper than liquid fuel boosters, and broadly
speaking, a LOT safer than liquid OR solid boosters. A
hybrid is vastly simplier than a bi-liquid system and
doesn't carry all that liquid kerosene or hydrogen that
makes such a pretty fireball. While a hybrid is more
complicated and heavier than an all solid rocket motor,
it's still safer because, if there's a problem, you can
shut them off.
Unfortumately, Hybrid tech was still very immature at
the time, it would still be a few years before AMROC
tested their big ones, and those weren't big enough.
However, there was no reason the shuttle couldn't fly
on solids initially, while Hybrid R&D was fast tracked.
Modular remember? The Hybrid strap-on boosters might've
been flying in time to avert the Challenger disaster.

After Challenger, NASA and Rockwell put heads together
and decided what improvements to make before building
a replacement orbiter. Bravo!
Of course having a large inventory of huge orbiter
components in storage helped speed construction. Endeavor
really is a B model orbiter. The other 3 orbiters received
the same upgrades wherever possible. After Endeavor flew,
and the fleet upgrades were finished, they should've sat
down AGAIN and planned an even better orbiter. Not just a
Challenger replacement, or 2nd Endeavor, but an eventual
fleet replacement, or supplement. Maybe a real departure
from the earlier orbiters, certainly more maintainable.
Modular!! As these new orbiters came on line, the older
units could be retired to museums. Read COLUMBIA!!!
If NASA had done this, the fleet would still be modern,
if not cutting edge, today. Hell, this still could've
[should've] been done when the SSTO initiative fell through.

At some time NASA had plans for Shuttle C. This would've
been an unmanned wingless cargo version. Little more than
a cargo bay with motors and guidance. Three reasons for
building it were to be able to fly heavier or larger loads
when needed, like station segments, and to reduce man hours
in space when not needed. Third would be hazardous payloads.
After Challenger, liquid fueled payload boosters were
outlawed for the shuttle for crew safety reasons, reducing
the types of missions STS could support.
Using Shuttle-C, station segments would be released in orbit
near the station, then crews would retrieve them for
assembly. Before the station was manned, they would've placed
2-3 modules in orbit, then sent up a manned orbiter, with
supplies and other components, to do assembly. Of course,
today the segments might be docked autonomously.
I always thought you could make even bigger station segments,
and attach the guidance/thruster package, and motor pack to
the segment couplers at each end, then fly it in place of an
orbiter. The flight components would be removed and saved,
eventually flying home in an orbiter cargo bay for reuse.
Of course either scenario assumes you want the STS system
involved in boosting the major station components anyway.
Read Saturn!!
The shuttle bay is dinky compared to a Skylab, and Skylab
was no strain on the Saturn V. I do not advocate resurrecting
the Saturns after all this time, they really are dinosaurs now.
I am saying we should never have fully retired them.
Incremental improvements have kept Atlas, Delta and Titan in
the air longer than Saturn's been on paper.

Plenty of folks like to second guess NASA and I'm genuinely
sorry to be lumped in with them. However I've had these opinions
for years, and even shared them with a few NASA engineers, who
happened to agree. Not just because I'm a size 2 1/2 biker
maniac either. It feels good to finally write and post this.


I'm sure this post could still use more editing, but if I held
onto it any longer it would turn into a book.



Wednesday, June 10, 2009

Blue Tube Advancing the Rocket Hobby


The Blue Phenix 4.0

In a recent post to an EX rocket group I belong to,
Randall J. Ejma of Always Ready Rocketry,
www.alwaysreadyrocketry.com made the following
announcements; [somewhat edited.]

Due to amazing demand and positive feedback, ARR has
drastically reduced pricing for Blue Tube! These are
NOT sale prices; these are the new regular pricing!
Check out your nearest dealer first at;
www.whatstyourrocketmadeof.com
Or order directly from ARR. New pricing takes effect
immediately and is almost 40% less expensive!

Also, ARR has recently released;
Six Electronics bays from 38mm to 6 inch, and four new kits
making 5 total.


The moment Randall announced Blue Tube on our group, in
March, I had to post back about whether it would make a
good liner for EX motor making.

The following is the recent post of his test results.
[again, some editing]

Hey guys,
I know a number of you have been asking.
We've gotten some 54mm and 75mm casting tube and liner
sets w/Blue Tube as the liner. We've static fired 2 motors
and flown 1 so far and it has proven to be a far less expensive
alternative to convolute phenolic, it just needs to be thicker
for it to workin a motor design where spiral wound phenolic
isn't good enough.  It just gets too toasty for it.
As a replacement for spiral wound, it seems to work so far,
but when you throw lots of Al and unusually high pressures,
the chance of burn through is fairly high. It would probably
need to be thicker.
I fired a K-550W clone in a Loki case and I could stand on the
liner after firing and it held me up.  Worked perfectly.
But, another test w/a high isp, high pressure, high temp
design that normally only workes w/a convolute liner,
burned through Blue Tube.
Randall

That's a pretty good description of Blue Tube's limits inside a
motor. It appears to fall between the capabilites of spiral
phenolic and convolute phenolic.
I'm curious enough to try some in a couple of my motors
when the sizes I need become available.

One final update; Balsa Machining Service has joined the growing
list of Blue Tube dealers, and is offering laser cut tube slotting of
Blue Tube.




Saturday, June 6, 2009

Great Rocket Photos



I first got the link here at Dick's Rocket Dungeon.
http://scienceblogs.com/photosynthesis/2009/06/video_rockets.php
I was enjoying the Hell out of it when I realized that the current
display is time sensitive so I thought I'd better share it while I can.
Photo Synthesis is dedicated to science protography and
photographers, so before long the feature will change. This is not
Steve Jurvetson's or Alex Wild's site. I'm looking forward to
whatever Photo Synthesis features next though.  In the meantime,
the pics and vids of successfull flights are great, the  unsuccessful
ones are awesome. Some of it's real pyro porn.

Saturday, May 30, 2009

Buzzard, Buzzards, & more Buzzards





This is the cover of Bill Dean's Book of Balsa Models.
The plane on the cover is called  the Buzzard.
I fell in love with the Buzzard from the magazine ads. for this
book long before I ever ordered it. I modified many, many
North Pacific Sleek Streaks into Buzzards over the years. 
And yes, they flew better than stock Sleeks.
After I got the book, I built two accurate to plan Buzzards,
then a somewhat larger one. Finally, my flying partner Steve G.
and I were getting ready for a big free flight contest, hosted by
the Brooklyn Skyscrapers  at an abandoned WWII airfield in
New Paltz, New York, on 4th of July weekend 1976. We got
dropped off, and camped the three days by ourselves, right on
the runway. That was one of the best weekends of my childhood.
Anyway, we wanted something extra to compete with and didn't
have a lot of time, so we decided on Unlimited Rubber [not many
rules] and upscaled the Buzzard to around a 4ft wingspan, but still
using a lot of the same techniques. No landing gear though, since
we'd be flying in tall grass, and the rubber, once unwound, sagged
over a foot below the plane anyway. It flew great!  Unfortunately,
on the 3rd test flight or so, we stuck it in a very tall pine tree.
Oh well, no time to build another.  Too bad too, it would've got
us a trophy in our age class for sure.

Here's the real kicker to this story.
Our Grandmother Nana unloaded her 8mm home movies on us
when she moved south. Eventually we went through those old films
and ran across a family reunion/thanksgiving? from around 1964 or
'65.  There in Nana's backyard, is my cousin Charlie and myself,
both around 4-5, chasing after Charlie's dad, Uncle David while
he's flying a Buzzard!
Haw! No wonder I was so attracted to the design.
I have vague recollections of that get together, but that ain't it. I
never got to ask Uncle David about it 'cause he lived in Chile.

The book was published in the USA by ARCO publishing  which
appears to be out of business. A quick online search shows that it
can still be found, as well as the original British version, which is
called Eagle's Book of Balsa Models. I don't know of any
differences between the 2 editions. Look for it [them] on Amazon.
There are a bunch of cool models in it, including 4 Jetex vehicles
and a sailboat. If you have kids you want to introduce to real model
building, or if you're still a kid at heart, this is a fun book.

Oh yeah, check the typo on the cover. That's supposed to be
Skyray, not Skyway. A profile model of the Douglas jet fighter.
Another great model plan we built several of.

Saturday, May 23, 2009

A Really Big Pair



I finished making these 2 nozzles for longtime rocket buddy, Don C., a few days ago.  They aren't the biggest nozzles I've worked on, I once helped design and produce a 2 piece nozzle that was 8" dia., but these are the biggest that I've CAD designed myself and turned on my own lathe.
Eureka! ZZakk's Lab has produced monsters!  Bwa-ha-ha-haaa!!!  


Ahem, in the lower pic they're posed with one of the Cesaroni Pro98 motor cases that they were made for, and the fabulously expensive spanner tool that Cesaroni now sells for installing the retainer rings.  Actually, just about anything you need or want for 4" rocket motors is fabulously expensive. The Cesaroni cases are designed and licensed [fabu dinero, I'm sure] to operate with Aerotech reloads as well as Cesaroni reloads.  This is a good thing since it increases the versatility of the hardware.  My friend however, is currently making his own Moonburn reloads for the cases, and using RCS/Aerotech supplies in the process.  The RCS 98mm nozzles are $44 each for a single use, and in the case of the 5/8" throat on the right, would still need to be custom bored anyway.  My graphite nozzles are completely reusable, and if need be, I can remachine the throats later if they get too crusty, chipped, or a larger throat is desired.  Some internal fuel volume is sacrificed but I added a much better expansion ratio, between 5:1 & 6:1 instead of only 2:1.

Last year, I looked long and hard at the costs of larger motors.  I decided to go with 3" hardware since it costs less than 4" every step of the way, despite the longer length needed for the same power.  Plus, being a hybrid flyer, a 3" combustion chamber is plenty big enough, AND, I'm already used to building rockets that take relatively long motors.

More recently, I rescued a belled 3" case from another friends recycling pile. Thanks RK!  

I trimmed the ends off, but still need to cut new snap-ring grooves.  It's kinda short, but I'm on my way!  When I get around to buying new 3" motor cases, I'm gonna give the
Cesaroni hardware another good look.

Monday, May 18, 2009

Fly-Back Boosters, Reprised





Last week, the USAF released study information concerning
lower cost, shorter lead time, access to space. I think
it's funny that the USAF was studying similar proposals
back in 1988. Amongst more familiar designs were the first
drawings I'd seen of fly-back booster systems. They add
a lot to the liftoff weight, but reusability is greatly
enhanced by not dipping the booster in salt water, like the
shuttle strap-ons. Other typical features include motor
commonality, where possible, and limited reusability.
An example would be; useing the motor[s] X number of
times in the fly-back booster, then transferring them to
the disposable core stage[s] for one last trip.

I am by no means bitching. I like these systems. However
it is somewhat amusing how history repeats itself, only at
twice the price now. There are no technical hurdles to
overcome now, and there really weren't any then either.
The Air Force isn't asking for peak performance. Larger
base capacity makes up for moderate performance coupled
with higher reliability. The difference between pro-stock
class and top-fuel dragsters or funny cars at the drag strip.

The big difference between the old fly-back system and the
new, is that with the old, it was primarily a very heavy lift
system [105,000-160,000 LB/LEO], while the new approach
is part of a fully rounded low to heavy capacity [peak 64.000
Lb/LEO] program. I like modular systems, especially when
there are enough modules to fully utilize the concept.

Stay tuned for some modular space system gripes, coming soon.

Monday, May 11, 2009

Not so Awesome Blossom


I built the Awesome Blossom a few months ago.
Due to the drought and county burn bans and such
I didn't get to try it till last weekend. It's the
smallest monocopter I've built to date and was
meant to be powered by a ground blossom firework
which is installed in the picture. I got the idea
for the tubular hub from Art Applewhite's Helix
copters. When I found a tube that's a perfect
fit for a ground blossom, it just had to be done.
The wing is 7"span x 2"chord. It doesn't look it in
the pic, but the wing has about 8 deg of up pitch.
The flybar is a bamboo skewer.

Well, it didn't work.
It spun on the launch pin for about 5 seconds, but
never developed the speed it needed to takeoff.

A ground blossom normally gets lit and is set on the
ground, it then spins madly in a more or less
spherical pattern while the flame changes colors. As
fast as it spins by itself, I had high hopes for it
pushing a small monocopter, but no joy.

I've already built a new T-shaped 13mm motor mount
to plug in to the existing hub tube so that it'll
use modroc motors now, and still have an adjustable
motor pitch capability.


Thursday, May 7, 2009

Big News From Adept Rocketry


Adept Rocketry is celebrating its' 20th anniversery in
business. 20 good years IMO, I've been a customer since
the beginning.
Adept, while not the first producer of rocket electronics,
including altimeters, really set the benchmark for the
hobby, both then and now.
Tommy Billings, the owner, has also announced that he
has aquired some production and testing equipment. With
this enhanced in-house production capabilities, Tommy has
been able to reduce some prices, and is going to start
releaseing upgraded versions of his older, out of
production electronic products.

Wahoo!
While I do have a few products from other manufacturers,
I have always been an Adept supporter, so I'm quite pleased,
and look forward to the re-release of a couple items I have
not been able to find adequate substitutes for.


http://www.adeptrocketry.com/